Part of the designer YUIMA NAKAZATO’s new collection unveiled at Paris Haute Couture Fashion Week at the Palais de Tokyo was created using a combination of Epson printing technology and a new fabric production process. The fabric used to create the new line was derived from used garments sourced in Africa.
“The new collection has been created, in most part, using a combination of Epson's more sustainable digital textile printing technology and a new fabric production process that has the potential to transform the fashion industry, contributing significantly to the creation of an innovative, colourful, and ground-breaking collection of beautifully designed couture pieces,” Epson said.
“Epson's dry fibre technology, which is already used commercially to recycle paper and requires virtually no water to produce, has been adapted to produce new non-woven re-fibreised fabric from used and discarded garments.
“This experimental fabric production process was first revealed in January this year as part of a three-year collaboration between Epson and YUIMA NAKAZATO. For the show in July, Epson made further significant advances to the quality of the fabric, making it thinner, more flexible and much easier to print on using Epson's sustainable Monna Lisa direct-to-fabric digital textile printing technology.
“The Paris Show illustrated how switching to digital textile printing using more sustainable pigment inks offers the fashion industry a less wasteful and more environmentally responsible means of textile printing.”
The new couture range on display at the Palais de Tokyo was printed using the Epson ML-13000. “This is a prototype and highly flexible direct-to-fabric digital textile printer capable of achieving vivid colours with pigment inks on a wide variety of fabrics and surfaces,” said Epson.
“The fabric taken to create the new YUIMA NAKAZATO fashion line was derived from material from used garments sourced from Africa, the destination for many discarded garments from elsewhere in the world.” 
Yuima Nakazato (right) visited Kenya where he purchased around 150 kg of used garments destined for the many ‘clothes mountains’ that comprise discarded Western garments. Epson then applied its dry re-fibreisation process to the waste material which resulted in the production of over 150 metres of non-woven fabric, which was then printed on using pigment inks by Epson's Monna Lisa digital printing technology.
Hitoshi Igarashi from Epson's Printing Solutions Division: "Although in its early stages, Epson believes its dry fibre technology combined with pigment ink digital printing could offer the fashion industry a much more sustainable future, significantly reducing water use while allowing designers the freedom to fully express their creativity.
"Since January this year Epson has continued to make significant advances in the quality and printability of re-fibreised fabric. It is now less dense, tougher and much more flexible, making it better suited for printing on using Epson's Monna Lisa direct-to-fabric digital textile printer. The fabric used this time was much thinner than before, leading to a 37.5% weight reduction from 160 g/m2 previously to 100 g/m2 now."
The ML-13000 uses a pigment ink process that leads to a 96% reduction in water use compared to dye-based inks. It has also increased productivity by 300% compared to conventional production processes thanks to an inline solution involving built-in pre- and post-printing processes.
"The prototype ML-13000 is capable of printing not just ink, but also three different types of liquid onto fabric at the same time, thereby enhancing brilliance, durability, and flexibility," Igarashi said. "Epson has utilised this printer to print on fabric with an optimised balance of ink and liquids. Although still at the experimental stage with textiles, we believe dry fibre technology has tremendous potential for making the fashion industry more sustainable."
